Process Engineer (Battery)

Are you an experienced Process Engineer who has had exposure to Battery Manufacturing processes?
-Would you like to join one of the UK’s leading developers of new Battery technology at their state-of-the-art UK Manufacturing facility in the West Midlands?
-Do you want to earn a highly competitive day rate (outside IR35 regulations) on a contract basis?

If your answer is “yes” to these three questions, please kindly read on……..

The Opportunity
Our Client is one of the UK’s leading pioneers in the race to develop and manufacture the latest Battery technology for industry, with an initial primary focus on supporting our ever-growing Automotive manufacturing sector (but not exclusively!), ensuring that there will be a brighter and greener future for us all.

As part of this growth, we are now actively seeking an experienced Process Engineer who has had exposure to Battery Manufacturing processes on a contract basis for a likely minimum duration of 6 months, although there is a chance that this might see extension beyond this term.

On offer to the successful candidate is a highly competitive contract day rate, which falls outside of IR35 regulations?

Reporting to the Lead Process Engineer (Production), you will play a key role in supporting the industrialisation of Automotive and Energy Storage Batteries. Working as part of the Manufacturing Engineering team, you will be responsible for developing, validating, and optimising processes across the entire battery manufacturing value chain — including slurry mixing, electrode coating & drying, cell assembly, formation & testing, and module & pack build.

This role combines practical engineering, process optimisation, and problem-solving with hands-on exposure to pilot and production-scale equipment. You will ensure safe, efficient, and repeatable manufacturing processes while contributing to technology scale-up, cost reduction, and sustainability improvements.

Your duties and responsibilities will be:
Process Development & Optimisation:
Design, implement, and refine production processes across all streams (Mixing, Electrode, Cell Assembly, FA&T, Module & Pack).
Conduct trials, simulations, and process validations to establish robust, repeatable methods.
Analyse production metrics (yield, OEE, cycle time, defect rate) to identify bottlenecks and drive improvement.
Lead root cause analysis and corrective actions, correlating with upstream and downstream processes.
Develop and maintain detailed documentation – SWI’s, PFMEAs, control plans, process flow charts, and specifications.Equipment & Technology Integration:
Commission and validate new equipment, or adapt existing equipment to prototype new methods.
Troubleshoot and recover processes via PLCs, HMIs, or tool management software.
Collaborate with vendors to resolve failures, implement design improvements, and validate modifications.
Assist in selecting, installing, and scaling new production equipment across all streams.Manufacturing Support:
Support daily industrialisation and production activities, ensuring compliance with safety, quality, and environmental standards.
Provide technical expertise and guidance to operations and process technicians.
Monitor process performance and recommend adjustments for improved throughput and cost-effectiveness.
Prepare technical reports, analyse trends, and summarise findings for both internal and customer-facing stakeholders.Collaboration & Continuous Improvement:
Work cross-functionally with Advanced & Development Engineering, Operations, Quality, and HSE teams to integrate processes.You will have the following qualifications & experience:
You should be ideally educated to Degree level (Bachelor’s or Master’s) in Mechanical, Chemical, Manufacturing, Industrial Engineering or equivalent, although plenty of relevant experience will be considered.
Should be an experienced Process Engineer who is used to high-volume manufacturing, and who has hands-on exposure to one or more Battery Manufacturing processes (Mixing, Electrode, Cell Assembly, FA&T, Module/Pack).
A strong understanding of manufacturing fundamentals, SPC, lean principles, and quality systems is needed.
You should have experience with equipment troubleshooting, data acquisition, and process optimisation.
Strong analytical, reporting, and problem-solving skills are required.It’s great if you also have the following:
Multi-stream exposure across all Battery processes would be excellent.
Familiarity with PLC controls, CAD tools, or automation systems is preferred.
Knowledge of Battery-specific safety and compliance requirements is preferred.
Experience with Six Sigma, DOE, or advanced optimisation tools is a bonus.This position is available with immediate effect.

If you’re seeking a new opportunity and think you have the skills and experience for this role, then apply now or contact Jason Seed via LinkedIn.

Millbank Holdings Ltd is an equal opportunities employer and respects diversity. We welcome applications from all suitably qualified persons who are eligible to live and work in the UK.

Millbank is proud to be a member of the ‘Disability Confident Scheme’. Millbank operates as an Employment Agency and Business.

Millbank Holdings Ltd is an equal opportunities employer committed to creating an inclusive and diverse workforce. We welcome applications from all suitably qualified individuals, regardless of background, and encourage candidates from underrepresented groups to apply.
 
We are proud to be a member of the Disability Confident Scheme, and we are committed to ensuring an accessible and supportive recruitment process for everyone. If you require any adjustments at any stage, please let us know and we’ll do our best to accommodate.

Millbank operates as both an Employment Agency and an Employment Business