Process Engineer

Title: Process Engineer
Location: Gloucester
Salary: £40k-45k
Hours: 37 per week, Monday–Friday
Reports To: Senior Process Engineer

Purpose of Role:

Optimize and improve manufacturing operations
Establish effective process controls to maintain high quality
Reduce waste and improve flow across manufacturing value streams
Support introduction of new products and processes using standardized methodologies Key Responsibilities
Process Optimization & Control:

Implement process engineering tools consistently (Yamazumi, Value Stream Mapping, Spaghetti diagrams, Time study (MOST))
Conduct PFMEA and Control Plan activities with Quality Engineering
Maintain up-to-date Standard Operating Instructions (SOPs)
Develop and maintain production process maps
Identify process inefficiencies and propose improvements Support & Troubleshooting:

Provide technical support to resolve process-related issues
Improve Overall Equipment Effectiveness (OEE)
Participate in root cause analysis and corrective actions New Product & Process Introduction:

Support all process engineering tasks for new products/processes
Collaborate cross-functionally for smooth implementation Lean & Continuous Improvement:

Support Lean events and improvement initiatives
Monitor, analyze, and report Process Engineering KPIs
Develop and implement annual improvement plans Compliance & Governance:

Ensure adherence to safety, environmental, and regulatory standards
Support internal and external audits
Stay updated on process engineering advancements Key Skills & Experience
Essential:

Significant experience in process engineering in a complex manufacturing environment
Proficiency with process engineering tools: Yamazumi, Time-study (MOST), SOPs, Value Stream Mapping, SPC, Spaghetti diagrams
Strong problem-solving, analytical, and technical troubleshooting skills
Knowledge of process safety, risk assessment, and regulatory compliance
Ability to manage multiple projects in a fast-paced environment
Ability to read and interpret engineering drawings (including GD&T)
Effective communication and interpersonal skills Desirable:

Experience designing and implementing new processes
Knowledge of lean manufacturing methodologies (Single Piece Flow, Jidoka, SMED, 5S)
Experience with project management tools (Microsoft Project Gantt charts, Project Charters)
Familiarity with APQP processes: PPAP, PSW, PFMEA, Control Plans, SOPs Attributes
Essential:

Strong problem-solving ability
Self-motivated, able to work independently
Strong communication and mentoring skills
Attention to detail, methodical, and organized
Completer/Finisher mindset
Open to change Other:

Driving license and flexibility to travel to suppliers/customers Summary / Positioning for a Candidate

This role suits a process engineer with:

A solid foundation in complex manufacturing environments
Hands-on experience with process mapping, waste reduction, and Lean tools
Strong analytical and problem-solving capabilities
Ability to lead process improvements and support cross-functional teams
Comfort with technical documentation, SOPs, PFMEA, and regulatory compliance